Z-110

The Z-110 platform is designed for filling both sterile and non-sterile products in the Pharma, Consumer Health, or Diagnostic sectors, and comes with a comprehensive set of GMP documentation. Its compact design is a result of modular construction.
Highlights
120
containers/min
Small footprint
Rapid format change
Multiformat
Volumetric, rotary piston, peristalic pumps
Optional LAF, oRABS etc.
cGMP hygienic design & documentation
Z-110 Factsheet

Capable of handling up to 120 products per minute, the machine features a hygienic design using FDA-compliant materials, tailored to meet specific user requirements. 

The individual processing stations are located around a central intermittent star wheel that safely transports the product. 

  • Component feeding and presentation
  • Pre and post gassing
  • In process weighing and inspection
  • Liquid filling
  • Tablet counting
  • Insertion of droppers, stoppers or spray pumps
  • Snap closure or component assembly
  • Torque monitored cap closing

The platform is engineered for optimal uptime, enabling a swift and efficient format change without the necessity for tools. The implementation of recipe control guarantees a process free from errors. Standard features include user access, batch protocols, a compliant audit trail, and OPC UA connectivity.

Multi Product and Multi Format lines 

The Z-110, a reliable and versatile workhorse, is a true multi-format machine capable of seamlessly transitioning between plastic, aluminum, and glass containers, regardless of whether they are cylindrical, square, or uniquely shaped. It accommodates all standard filling technologies, enabling the filling of liquids or semi-solids ranging from milliliters to liters. 

The integration of best in class tablet counting technology instead of liquid filling enables the platform to count tablets or dose granules into bottles, with additional options such as cottoning and induction sealing. 

Our professional project management allows us to serve as an integrator or turnkey supplier for a complete line that includes bottle feeding, labeling, cartonning, and end-of-line equipment, all through our trusted partners in Germany. 

In summary, this multi-talented all-rounder can handle any container you need to fill and manages a wide array of products, delivering up to 6,000 pieces per hour depending on the application .

A straightforward business model 

The pressure to improve asset utilization in the life-science industries leads to the need for solutions that are robust, uncomplicated and adaptable. As a trusted Swiss supplier, compliance is in our DNA and we utilize the highest quality components and materials, to produce a platform that meets or exceeds the expectations of the users. 

Should you require parts or assistance, rest assured that Rychiger is supported by a seamless global service network. We offer parts and services designed to guarantee optimal productivity, ensuring that your operations continue without interruption. 

Z-110 Factsheet
Outputs
Z-110 is great for

Details

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Flexible solutions: Suitable for a wide range of products, from low to high viscosity liquids, tablets and granules. The filling station accommodates all common filling systems. And, depending on the product we select the best technology, i.e. volumetric, rotary piston pumps, or peristaltic pumps. 

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Compact Design: Various feeding systems available for plastic or glass containers. Unscrambling, bottle cleaning and bi flow or rotary tables. Feeding of closures, droppers and other components using radial bowl feeders with a pharma finish. Layouts can be adapted to available space.

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Easy and efficient production: Multiformat design allows for switching between containers, closures and other components with different geometry. Recipe driven tool-free changeover between formats is quick, easy and always reproducible.

Workflow

Output details
Outer unit diameter
Up to 100 mm
Unit height
Up to 300 mm
Number of processing stations
10
Output/min
Up to 100
Output/h
Up to 6'000
GlasFlasche
Machine details
Power
400V 3 PE N
Rated power
5-20 kW
Compressed air
6 bar, 100 l/min
Dimensions
Application specific
Z-110
For more information, download the Factsheet
Download Factsheet
Talk to us about bespoke machinery
Talk to us about bespoke machinery

Whether for sealing tests in the laboratory or industrial mass production: we’ll help you find the right machine for every application, or create a solution specifically for your business.